Neubs' 1971 240Z stroker build
Neubs 1971 240z
Photo: Neubs 1971 240zA 1971 Datsun 240Z with a stroked L28 and evolving SU/EFI tuning
Neubs documents long-term work on his 1971 240Z, originally a daily driver with its factory L24, now built around a stroked and balanced L28-based engine running round-top Hitachi SU carbs. The thread covers carb needle tuning, a Megasquirt ignition conversion, a distributor swap, a full brake rebuild, and the start of a move to EFI with Whitley Tune, with dyno runs tracking progress toward a 200whp target.
Specs
As stated in the original write-up.
- Engine
- Stroked L28 F54 block to 2996cc with 10-10.5:1 compression
- Cylinder head
- L28 N42 head with 1.0mm O/S Ferrea Super Flo valves
- Crankshaft
- LD28 V07 crank, knife-edged, nitrided and balanced
- Carburettors
- Round-top Hitachi SU carbs with SB needles
- Exhaust
- Full stainless Zstory system with Zstory race sport header
- Ignition
- Megasquirt MS1 ignition-only control triggered off an L20ET optical distributor
- Brakes
- Rear drum cylinders and master cylinder resleeved, NOS master cylinder fitted, front calipers rebuilt
- Power output
- 201.6 rwhp on dyno with fuel and ignition tune
Parts used
Parts named as used in the original write-up, grouped the way the Parts page groups them. Where one of the shops we index lists the same thing for this car, it is shown underneath with a link to the shop.
Engine 4
- LD28 V07 crankshaft
Used as the stroker crank, knife-edged, nitrided and balanced with rods, pistons, flywheel and balancer
In the shops
V07 Stroker Crankshaft (LD28) ↗Z-Services· €1,050.00 EUR
- L28 F54 block
Base block for the stroker build
- L28 N42 cylinder headFerrea
Fitted with oversize Ferrea Super Flo valves
In the shops
L28 Standard Valves for N42 Cylinder Head ↗
JDM Car Parts· $59.00 USD
Cylinder Head Water Fitting - L-Series (L24/L26/L28) ↗
The Datsun Depot· $57.00 USD
L6 Engine Head Gasket (L28 N/A) ↗
JDM Car Parts· $110.00 USD - Ross harmonic balancerRoss
Balanced along with the rotating assembly
In the shops
SFI Harmonic Damper Balancer ↗
Z Car Depot· $169.00 USD
ATI Harmonic Balancer Damper ↗
Z Car Depot· $489.00 USD
Harmonic Balancer Install Tool Kit ↗
Z Car Depot· $17.99 USD
Fuel & Ignition 7
- Round-top Hitachi SU carburettors with SB needlesHitachi
Needles swapped in and float levels adjusted to tune fuelling
In the shops
Twin SU / Hitachi Carburettor Insulators - 15mm - Pair ↗
The Datsun Depot· $43.00 USD
Carburettor Needle ↗James Paddock Ltd· £22.50 GBP
Carburettor Needle ↗James Paddock Ltd· £28.95 GBP
- Zstory race sport header and stainless exhaust systemZstory
Full stainless exhaust fitted to replace an earlier aluminised steel system
In the shops
ZStory "RACE SPORT" Stainless Headers (240Z/260Z/280Z) ↗Z-Services· €800.00 EUR
ZStory "FULL RACE" Stainless Headers (240Z/260Z/280Z) ↗Z-Services· €860.00 EUR
ZStory "STREET SPORT" Stainless Headers (240Z/260Z/280Z) ↗Z-Services· €760.00 EUR
- Megasquirt MS1 V3.0 ECUMegasquirt
Configured for ignition-only control, later modified for EFI
- LM2 wideband oxygen sensor
Wired into Megasquirt to log AFR data during tuning
In the shops
Oxygen Sensor ↗
Moss Motors – Triumph TR6/TR250· $464.24 USD
Oxygen Sensor ↗
Moss Motors – Triumph TR6/TR250· $464.24 USDOxygen Sensor ↗Motorsport Auto (The Z Store)· $99.87
- L20ET optical distributor housing
Rebuilt and fitted as the trigger source for Megasquirt ignition
- Fuelmiser crank angle sensorSparebox
Fitted to work with the optical distributor setup, first unit was faulty
In the shops
Cam Angle Sensor O-Ring, 1990-97 ↗
Flyin' Miata· $9.49 USD
Cam Angle Sensor Harness Extension ↗
Flyin' Miata· $29.99 USD
Steering Wheel Angle Sensor, X-Type ↗
Moss Motors – Triumph TR6/TR250· $1,261.35 USD - Whitley Tune sport injection throttle bodies and runnersWhitley Tune
3D printed test runners and 50mm throttle bodies trialled for the EFI conversion
In the shops
Peugeot 205 1.6/1.9 GTI Sports Injection Camshaft ↗Rally Design· £318.45 GBP
Brakes 2
- Resleeved rear drum cylinders and master cylinderSouth Coast Brake Resleevers
Sent out for resleeving due to wear
In the shops
Rear Wheel Cylinder (Front Drum Models) ↗James Paddock Ltd· £11.95 GBP
Rear Wheel Cylinder Repair Kit (Front Drum Models) ↗James Paddock Ltd· £6.75 GBP
Master Cylinder Kit .70 (TRW) ↗
bpnorthwest.com· $23.33 USD - NOS master cylinderSouth Coast Brake Resleevers
Replaced the original stuffed master cylinder
In the shops
Master Cylinder Kit .70 (TRW) ↗
bpnorthwest.com· $23.33 USDClutch Master Cylinder Gasket ↗
bpnorthwest.com· $2.50 USD
Brake Master Cylinder (Metal) ↗
bpnorthwest.com· $308.76 USD
Photos
16 pictures collected from the write-up, in the order they were posted, shown from Neubs 1971 240z. A picture opens larger here, with the way through to the page it is on.
Neubs · 2018-09-04T12:30:45Z 4this post at Neubs 1971 240z ↗
Neubs · 2018-09-06T03:12:18Z 3this post at Neubs 1971 240z ↗
Neubs · 2019-02-09T22:04:11Z 2this post at Neubs 1971 240z ↗
Neubs · 2020-04-12T20:04:01Z 3this post at Neubs 1971 240z ↗
Neubs · 2020-06-19T20:03:27Z 4this post at Neubs 1971 240z ↗
How it was done
Starting condition
The car is a 1971 240Z bought in 2009, originally a daily driver with the factory L24 engine, a 280ZX gearbox and ignition, and a respray to red decades earlier. Mileage added was minimal for years before the owner began focused work on it.
Stroker engine and carb tuning
The build centres on a stroked, balanced L28-based engine with a 2996cc displacement, fitted long before serious work began. Recent efforts focused on optimising round-top Hitachi SU carburettors, testing needle profiles and adjusting float levels to chase a 200whp target with a new Zstory stainless exhaust.
Megasquirt ignition conversion
An MS1 Megasquirt board was revived and configured for ignition-only control, including building a launch control trigger circuit, locking mechanical advance, wiring the harness, and troubleshooting a faulty harness before getting the engine running and logging data with an added wideband.
Distributor swap
After intermittent ignition issues, the owner moved from the original Pertronix-triggered distributor toward a gifted optical distributor, ultimately rebuilding and fitting an L20ET turbo distributor housing with a new crank angle sensor so Megasquirt could read it reliably.
Brake rebuild
What began as fixing a sheared bleed nipple became a full rear brake rebuild: drum cylinders and the master cylinder were resleeved by a specialist, a NOS master cylinder was sourced, and the front calipers were rebuilt in-house, with drums retained at the rear.
Move toward EFI
Most recently the owner began converting the ignition-only Megasquirt setup to run fuel injection, working with Whitley Tune on a prototype sport injection kit with 50mm throttle bodies, and fitting dual lambda sensors at the exhaust collectors to tune separate injector banks.
A summary in our own words. The full account, with all its detail, is in the original write-up: read it at Neubs 1971 240z ↗
Worth knowing
- Balancing a motor's rotating assembly took considerable extra effort that may be excessive for an engine not revved past 6.5k
- Bending the float tabs in small increments required a lot of patience to stop the rear float bowl sticking