A Turbo'd Green NB Project
A Turbo'd Green NB Project – MX5 Nutz
Read the full write-up at A Turbo'd Green NB Project – MX5 Nutz ↗
Sorting out a turbo NB Miata bought mid-build, fault by fault
ShawLovelock bought a turbocharged Mazda MX-5 NB as a cheap weekend project and spent months chasing issues left by the previous owner, from a stuck turbo actuator and brake line failure to a persistent idle droop traced to an ECU firmware quirk. Along the way he confirmed the forced actuator, radiator and a few trim parts, while rust repair and a wheel change remain on the list.
Specs
As stated in the original write-up.
- Engine
- Forged bottom end (Bofi Maxspeeding kit)
- Turbo
- TD04 19t hybrid turbo
- Exhaust manifold
- Kraken manifold
- Radiator
- M2 Motorsport radiator (Bofi), replacing a Japspeed radiator
- ECU
- ME221 (Gen 1)
- Fuel injectors
- RX8 Injectors
- Fuel pump
- Walbro 255 fuel pump
- Clutch
- Stage 4 clutch
- Exhaust
- Malian straight through exhaust
- Suspension
- Tein coilovers
- Front brakes
- Corrado front brake upgrade with braided lines
- Wheels
- OZ e30 Alpina wheels (planned for replacement)
- Interior seats
- SVT leather seats & steering wheel
- Roll bar
- 5 Race Bars roll bar
- Power output
- Around 255whp / 300hp at the flywheel on a dyno run
Parts used
Parts named as used in the original write-up, grouped the way the Parts page groups them. Where one of the shops we index lists the same thing for this car, it is shown underneath with a link to the shop.
Engine 2
- Bofi Maxspeeding forged engine kitBofi / Maxspeeding
Forged bottom end already fitted to the car
In the shops
Kameari Forged 87mm Piston Kit for L24/L26/L28 Engine ↗
JDM Car Parts· $1,782.00 USD
Kameari Forged 86mm Piston Kit for L24/L26/L28 Engine ↗
JDM Car Parts· $1,782.00 USD
High Performance Forged Lightweight Piston Kit for FJ20 Engine ↗
JDM Car Parts· $899.99 USD - Ramair air filterRamair
Replaced a rusting, loose-fitting filter that previously rattled
In the shops
Ramair Cold Air Induction Kit ↗
Moss Miata· $243.99 USD
Cold Air Induction Kit (Ramair) ↗
Moss Miata· $137.25 USD
Ramair Induction Kit ↗
Moss Miata· $284.50 USD
Fuel & Ignition 4
- TD04 19t hybrid turbo
Original turbo spec, later found replaced by a standard TD04 by a previous owner
- Kraken turbo manifold
Fitted manifold, noted to position the turbo low
In the shopsTurbo Manifold Kit ↗
MX5 City· $549.11 USD
1.6 Turbo Manifold (New Design) ↗
Flyin' Miata· $549.00 USD
1.8 Turbo Manifold (New Design) ↗
Flyin' Miata· $549.00 USD - RX8 injectors
Fuel injectors fitted as part of existing build
- Walbro 255 fuel pumpWalbro
Uprated fuel pump fitted
In the shops
Walbro 255LPH Fuel Pump + Install Kit (1997-2001 Prelude) ↗
JDMuscle — Mazda MX-5· $98.99 USD
DeatschWerks 255 LPH In-Tank Fuel Pump with 94-97 Miata Set Up Kit ↗
MiataSpeed· $124.99 USD
DeatschWerks 255 LPH In-Tank Fuel Pump with 89-93 Miata Set Up Kit ↗
MiataSpeed· $124.99 USD
Cooling 2
- Japspeed radiator with twin fans
Original uprated radiator, later replaced after wear and a coolant leak
In the shops
Fan Switch for Lower Bypass/Radiator Pipe ↗
TRGB· £10.95 GBP - M2 Motorsport radiatorBofi
Replacement radiator fitted along with new hoses
Gearbox & Drivetrain 1
- Stage 4 clutch
Uprated clutch fitted to cope with turbo power
In the shops
Exedy Stage 1 Organic 3-Piece Clutch Kit ZK05H708 ↗
MazSpec MX-5 Spares & Accessories· £459.95 GBP
Competition Clutch Stage 3 2600 Series Clutch Kit 10063-2600 ↗
MazSpec MX-5 Spares & Accessories· £409.95 GBP
Competition Clutch Stage 4 1620 Series Clutch Kit 10063-1620 ↗
MazSpec MX-5 Spares & Accessories· £389.95 GBP
Suspension & Steering 1
- Tein coiloversTein
Coilover suspension fitted
In the shops
Coilover, flex-z, Tein ↗Moss Europe (UK)· £1,608.00 GBP
Coilover, flex-z, Tein ↗Moss Europe (UK)· £1,703.75 GBP
Coilover, flex-z, Tein ↗Moss Europe (UK)· £1,421.00 GBP
Brakes 2
- Corrado front brake upgrade
Front brake upgrade with braided lines fitted
- Braided brake lines
Fitted as part of brake upgrade; a damaged brake line later replaced by a garage
In the shops
Goodridge Stainless Steel Braided Brake Line Kit - MX5 MK3 NC ↗
MazSpec MX-5 Spares & Accessories· £199.45 GBP
Goodridge Stainless Steel Braided Brake Line Kit - MX5 MK4 ND/RF ↗
MazSpec MX-5 Spares & Accessories· £199.45 GBP
Goodridge Stainless Steel Braided Brake Line Kit - MX5 MK1/MK2 (Non ABS) ↗
MazSpec MX-5 Spares & Accessories· £199.45 GBP
Wheels & Tyres 1
- OZ e30 Alpina wheelsOZ
Current wheels, owner planning to replace them
Body & Trim 4
- Ducktail spoiler
Styling addition fitted
In the shops
HKS Ducktail Spoiler (2022-26 WRX) ↗
JDMuscle — Mazda MX-5· $691.00 USD - 5 Race Bars roll bar5 Race Bars
Roll bar fitted
In the shops
Hard Dog Deuce Roll Bar ↗
Flyin' Miata· $970.00 USD
NA/NB Hard Dog Roll Bar Trim Kit ↗
Flyin' Miata· $34.99 USD
Padding and Wrap for Hard Dog Roll Bars ↗
Flyin' Miata· $270.00 USD - Stubby aerial
Short aerial fitted, with full delete planned
In the shops
Aerial, stubby ↗Moss Europe (UK)· £22.25 GBP - JASS offset plate holderJASS
Numberplate relocation bracket fitted, later swapped for a square plate bracket
In the shops
Offset License Plate Bracket by Jass Performance ↗
Moss Miata· $36.99 USD
Bracket, offset number plate, Jass Performance, black ↗Moss Europe (UK)· £26.26 GBP
Offset License Plate Bracket ↗
Moss Miata· $141.99 USD
Interior 1
- SVT leather seats & steering wheel
Interior upgrade fitted
In the shopsNardi Style Leather Steering Wheel ↗
MX5 City· $129.81 USD
Moto-Lita 14" Leather Steering Wheel ↗
TRGB· £263.95 GBP
Flat Offset Wheel Leather 3-Spoke Polished Steering Wheel ↗
Moto-Lita· £315.00 GBP
Electrical 1
- Replacement turbo actuator
Fitted by garage after original was found stuck closed causing over-boost
Other 1
- Malian straight through exhaustMalian
Exhaust system fitted with a 'bung' quieting the note
Photos
14 pictures collected from the write-up, in the order they were posted, shown from A Turbo'd Green NB Project – MX5 Nutz. A picture opens larger here, with the way through to the page it is on.
ShawLovelock · 2023-02-15T04:50:23-0500 4this post at A Turbo'd Green NB Project – MX5 Nutz ↗
ShawLovelock · 2023-02-16T12:14:47-0500 1this post at A Turbo'd Green NB Project – MX5 Nutz ↗
ShawLovelock · 2023-03-03T04:59:29-0500 2this post at A Turbo'd Green NB Project – MX5 Nutz ↗
ShawLovelock · 2023-03-03T06:23:19-0500 2this post at A Turbo'd Green NB Project – MX5 Nutz ↗
ShawLovelock · 2023-03-05T16:32:51-0500 1this post at A Turbo'd Green NB Project – MX5 Nutz ↗
ShawLovelock · 2023-04-06T12:50:29-0400 1this post at A Turbo'd Green NB Project – MX5 Nutz ↗
ShawLovelock · 2023-04-11T12:00:30-0400 1this post at A Turbo'd Green NB Project – MX5 Nutz ↗
ShawLovelock · 2023-05-05T04:54:06-0400 2this post at A Turbo'd Green NB Project – MX5 Nutz ↗
How it was done
Starting condition
The car arrived with initial electrical and idle problems, which improved after replacing the battery, coilpack, leads and plugs and cleaning engine grounds. The owner listed an extensive existing spec sheet and a long list of planned work, including rust repair, wheel changes and a bigger turbo.
Early fixes and ongoing gremlins
A front numberplate bracket and a Ramair air filter were fitted. Rust repair quotes for sills and arches came in expensive, so patch repairs and over-fenders were considered instead of full replacement. A brake line failure caused loss of pedal pressure and needed professional repair.
Turbo actuator and dyno discovery
At a garage for new brake lines and a PAS belt, the dyno revealed the actuator was stuck closed, over-boosting a standard TD04 that the previous owner had fitted in place of the original hybrid unit. A new actuator transformed the car, giving roughly 255whp and smoother, more controllable boost.
Cooling trouble and radiator replacement
Shortly after, the coolant tank ran dry with a suspected leak near the intercooler piping. After weeks of rain delaying diagnosis, a new M2 Motorsport radiator and hoses were fitted, replacing the worn Japspeed radiator, restoring reliable running.
Idle fault resolved by remapping
A long-standing idle droop under electrical load was eventually traced to a firmware limitation in the Gen 1 ME221 ECU. A remote tuner supplied a revised map that stabilised idle using ignition timing, though a full Gen 2 ECU upgrade was ruled out on cost grounds.
A summary in our own words. The full account, with all its detail, is in the original write-up: read it at A Turbo'd Green NB Project – MX5 Nutz ↗
Worth knowing
- A stuck closed turbo actuator can cause dangerous over-boost that may be mistaken for normal performance
- The Gen 1 ME221 ECU has a known idle droop firmware limitation that cannot be fully fixed, only remapped around
- Cheap rust repair quotes vary hugely, so it can be worth patching and covering arches short term rather than paying full repair cost immediately