Verwah's NC Miata Street/Track Turbo Build
Street/track NC build
Photo: Street/track NC buildVerwah's turbocharged NC Miata, built by Dynotronics for street and track
Verwah had his NC Miata sent out to Dynotronics (built by Joe) for a full turbo engine build, which took over nine months longer than expected. Years later the owner documented tearing the car down again for a fresh long block, fuel system upgrade, and front-end cooling and aero work. The thread tracks both the original professional build and later owner-performed maintenance and upgrades.
Specs
As stated in the original write-up.
- Engine
- Dynotronics built 2.5L with forged rods/pistons, 9.2:1 compression
- Camshaft
- Integral 1.5 camshaft, FI grind
- Intake manifold
- Fabricated intake manifold
- Turbo system
- Fab9 turbo kit with Borg Warner EFR 6758, custom 3" mid-pipe, GWR Roadster sport dual exhaust
- Radiator
- GWR triple-pass radiator
- Intercooler
- Treadstone intercooler
- Fuel injectors
- DW 800cc injectors
- Fuel pump
- DW 300c fuel pump
- Boost controller
- Greddy Profec boost controller
- Clutch
- Clutchmasters FX350 clutch
- Flywheel
- 13 lb steel flywheel
- Rear end
- Tomei 3.63 final drive
- Suspension
- Ohlins DFV dampers
- Sway bars
- Racing Beat sway bars and end links
- Wheels
- Enkei PF01SS +48
- Tyres
- Yokohama S-Drive 235/40/17
- Hard top
- Removable hard top, soft top deleted
- Roll bar
- Blackbird Fabworx GT3
- Electrical
- Track Dog Racing battery relocation kit
- Interior
- AutoExe steering wheel, Redline Goods shift and parking brake boot, Voodoo shift knob
- Instrumentation
- Aim Strada street version digital dash
- Head unit
- Pioneer AVIC-5000NEX
- Coolant
- Moroso coolant expansion tank, GWR red silicone hose kit
- ECU tune
- EcuTek Race Rom
Parts used
Parts named as used in the original write-up, grouped the way the Parts page groups them. Where one of the shops we index lists the same thing for this car, it is shown underneath with a link to the shop.
Engine 5
- Dynotronics built 2.5L short blockDynotronics
Forged rods and pistons at 9.2:1 compression, built by Dynotronics
- Integral 1.5 camshaft, FI grind
Fitted camshaft for the turbo build
In the shops
Camshaft, 3/4" grind ↗Moss Europe (UK)· £423.50 GBP
Camshaft, standard grind ↗Moss Europe (UK)· £1,161.50 GBP
Camshaft, standard grind ↗Moss Europe (UK)· £457.00 GBP - Fabricated intake manifold
Custom intake manifold for the turbo engine
In the shops
V-6 Intake Manifold ↗
Moss Motors – Triumph TR6/TR250· $14.72 USD
Intake Manifold, Mk VII ↗
Moss Motors – Triumph TR6/TR250· $0.00 USD
Intake/Exhaust Manifold Gasket ↗
bpnorthwest.com· $8.99 USD - ARP hardware
Fasteners used in the engine build
- Fab9 turbo kit with Borg Warner EFR 6758Fab9 / Borg Warner
Turbocharger and kit for forced induction, with custom 3-inch mid pipe
In the shops
Wishbone, front, lower, LH, Borg & Beck ↗Moss Europe (UK)· £143.50 GBP
Wishbone, front, lower, RH, Borg & Beck ↗Moss Europe (UK)· £143.50 GBP
Lower Ball Joint, front, with fittings, Borg & Beck ↗Moss Europe (UK)· £38.00 GBP
Fuel & Ignition 5
- DW 800cc injectorsDeatschWerks
Fuel injectors fitted for the turbo setup
In the shops
DeatschWerks 800cc Injectors for 06-12 Miata ↗
MiataSpeed· $384.99 USD
DeatschWerks 550cc Top Feed Injectors for 06+ Miata ↗
MiataSpeed· $374.99 USD
DeatschWerks 440cc Top Feed Injectors for 06+ Miata ↗
MiataSpeed· $374.99 USD - DW 300c fuel pumpDeatschWerks
Fuel pump for the turbo fuel system
In the shops
DeatschWerks DW300C 340 LPH In-Tank Fuel Pump Kit ↗
Moss Miata· $195.99 USD
DeatschWerks DW300C Fuel Pump Install Kit [16-25 Civic and others] ↗
JDMuscle — Mazda MX-5· $189.00 USD - EcuTek Race RomEcuTek
ECU tune used for the build
In the shops
ECUTek ProECU Retail Programming and Datalogging kit ↗
MiataSpeed· $350.00 USD
EcuTek Flash License ONLY ↗
MiataSpeed· $300.00 USD - Return-style fuel system
Upgraded fuel system in anticipation of running E85
- Greddy Profec boost controllerGreddy
Controls boost pressure
In the shops
Greddy 2016 Mazda Miata ND Front Lip Spoiler ↗
MiataSpeed· $290.00 USDGReddy Supreme SP Axle-Back Exhaust (2016+ Miata) ↗
MiataSpeed· $995.00 USD
GReddy R35 Pandem GT Wing ↗
JDMuscle — Mazda MX-5· $3,775.48 USD
Cooling 6
- GWR triple-pass radiatorGWR
Radiator upgrade for the turbo engine
In the shops
Single Pass Aluminum Race Radiator (ND) ↗
Flyin' Miata· $549.00 USD - Treadstone intercoolerTreadstone
Intercooler fitted to the turbo system
- Moroso coolant expansion tankMoroso
Coolant overflow tank
In the shops
Overflow Coolant Tank, Moroso ↗Moss Europe (UK)· £405.76 GBP
Moroso Coolant Expansion Tank (ND) ↗
MiataSpeed· $320.00 USD
Aluminum Coolant Overflow Tank by Moroso ↗
Moss Miata· $335.00 USD - GWR silicone hose kit, redGWR
Replacement coolant hoses
In the shops
Mishimoto Red Silicone Radiator Hose Kit (90-93 Miata) ↗
MiataSpeed· $186.77 USD
Mishimoto Red Silicone Radiator Hose Kit (94-97 Miata) ↗
MiataSpeed· $186.77 USD
Mishimoto 06-14 Mazda Miata Red Silicone Radiator Hose Kit ↗
MiataSpeed· $301.25 USD - Dynotronics thermostatic oil filter mountDynotronics
Oil filter block with provisions for turbo feed line, pressure sender and cooler circuit
- Oil cooler kit
Mounted at the front behind the undertray, required trimming of scoops and splitter brackets
In the shops
NB Complete Oil Cooler Kit ↗
Flyin' Miata· $529.00 USD
ND Complete Oil Cooler Kit ↗
Flyin' Miata· $679.00 USD
NA8 Complete Oil Cooler Kit ↗
Flyin' Miata· $529.00 USD
Gearbox & Drivetrain 3
- Clutchmasters FX350 clutchClutchmasters
Upgraded clutch for the turbo power
In the shops
Clutch Masters FX350 Clutch Kit - HRFF ↗
JDMuscle — Mazda MX-5· $488.75 USD
Clutch Masters FX350 Sprung Clutch Kit (Single-Mass Flywheel) - 17-21 Civic ↗
JDMuscle — Mazda MX-5· $573.75 USD
Clutch Masters FX350 Rigid Disc Clutch Kit (OEM Dual-Mass Flywheel) - 17-21 Civic ↗
JDMuscle — Mazda MX-5· $573.75 USD - 13 lb steel flywheel
Lightweight flywheel fitted
- Tomei 3.63 final driveTomei
Differential unit installed during reassembly
In the shops4.75 Final Drive Ratio Crown Wheel and Pinion, Ford Focus MTX-75 ↗Motorsport-Tools· £486.20 GBP
Suspension & Steering 2
- Ohlins DFV dampersOhlins
Suspension dampers fitted to the car
In the shops
Ohlins Road & Track DFV Coilovers (NA/NB) ↗
MiataSpeed· $2,685.00 USD
Ohlins Road & Track DFV Coilovers (ND Miata) ↗
MiataSpeed· $2,590.00 USD
Ohlins Road & Track DFV Coilovers (NC Miata) ↗
MiataSpeed· $2,585.00 USD - Racing Beat sway bars and end linksRacing Beat
Chassis handling upgrade
In the shops
Sway Bar End Links by Racing Beat ↗
Moss Miata· $96.25 USD
Sway Bars by Racing Beat ↗
Moss Miata· $171.50 USD
Drop Links, anti-roll bar, front, Racing Beat, adjustable, pair ↗Moss Europe (UK)· £120.00 GBP
Wheels & Tyres 2
- Enkei PF01SS +48Enkei
Wheels fitted to the car
In the shops
Enkei RPF1 Wheels ↗
Moss Miata· $267.75 USD
Enkei RPF1 Wheels ↗
Moss Miata· $301.99 USD
Enkei RPF1 Hub Cap ↗
Moss Miata· $34.75 USD - Yokohama S-Drive 235/40/17Yokohama
Tyres fitted to the car
In the shops
Yokohama A539 Tyre ↗Retroford (Gloucester)· £0.00 GBP
Yokohama ADVAN A052 Tyre ↗Retroford (Gloucester)· £0.00 GBP
Yokohama A048 Rally/Race Tyre ↗West Wales Rally Spares
Body & Trim 7
- Blackbird Fabworx GT3 roll barBlackbird Fabworx
Roll bar installed after soft top delete
In the shops
Hard Dog Deuce Roll Bar ↗
Flyin' Miata· $970.00 USD
Hard Dog M4 Sport Roll Bar ↗
MiataSpeed· $810.00 USD
Hard Dog M2 Hard Core Roll Bar ↗
MiataSpeed· $710.00 USD - Removable hard top
Fitted in place of the deleted soft top
In the shops
Hard Dog M2 Hard Core Hard Top Roll Bar ↗
MiataSpeed· $725.00 USDSurrey Top (Hard Top) Rubber Bush ↗
TRGB· £3.25 GBP - LRB aluminum undertrayLRB
Front undertray, trimmed to fit splitter mounts and oil cooler
- Front splitter kit
Mounted at the front, required coordinating clearance with undertray and oil cooler
In the shops
NB MSM Ultra Front Splitter Kit by RGR ↗
Moss Miata· $765.00 USD - Hydro dipped valve coverTWN Industries
Plastic valve cover hydro dipped in TWN Industries WTP-460 Tiger Stripe Digital Snow pattern by a local auto shop
- Euro fog light bezels
Cosmetic trim upgrade
In the shopsFront Fog Lamp Bezel, Right Hand, Black (MG ZR) ↗
MGOC Spares· £30.85 - Stubby antenna
Cosmetic exterior part
Interior 3
- AutoExe steering wheelAutoExe
Steering wheel upgrade
- Redline Goods shift and parking brake bootRedline Goods
Interior trim upgrade
In the shops
Redline Transmission Fluid ↗
Moss Miata· $27.99 USD
Redline Differential Oil 75W90 ↗
Moss Miata· $26.99 USD
Parking Brake Boot by Jass Performance - Black/Red ↗
Moss Miata· $48.75 USD - Voodoo shift knobVoodoo
Shift knob fitted
In the shops
Voodoo Gear Knob, screw fitting, polished ↗Moss Europe (UK)· £76.75 GBP
Voodoo Gear Knob, screw fitting, piano black ↗Moss Europe (UK)· £76.75 GBP
Voodoo Gear Knob, screw fitting, textured black ↗Moss Europe (UK)· £76.75 GBP
Electrical 4
- Track Dog Racing battery relocation kitTrack Dog Racing
Relocates the battery as part of the chassis changes
In the shops
Air Splitters by Track Dog Racing ↗
Moss Miata· $98.75 USD
Radical Air Splitters by Track Dog Racing ↗
Moss Miata· $231.50 USD
Air Splitter, by Track Dog Racing, Extreme ↗Moss Europe (UK)· £187.00 GBP - Aim Strada digital dashAim
Street version digital dash fitted
- Pioneer AVIC-5000NEX head unitPioneer
Infotainment head unit fitted
In the shops
Speaker Set, coaxial, Pioneer TS-Q160F-FD ↗Moss Europe (UK)· £105.00 GBP
Speaker Set, component, Pioneer TS-Q160C-FD ↗Moss Europe (UK)· £129.98 GBP
Automatic Transmission Tube Seals (Pioneer) ↗
Belcher's American Auto Parts (UK)· $8.00 USD - Loud aftermarket horn
Mounted inverted on an intercooler bolt due to space constraints near the bumper
Other 1
- GWR Roadster sport dual exhaustGWR
Exhaust system paired with the turbo kit
In the shops
Cobra Sport Dual Exit Cat Back Performance Exhaust (Resonated) - MX-5 MK4/ND ↗
MazSpec MX-5 Spares & Accessories· £827.98 GBP
Cobra Sport Dual Exit Cat Back Performance Exhaust (Non Resonated) - MX-5 MK4/ND ↗
MazSpec MX-5 Spares & Accessories· £820.00 GBP
Cobra Sport Dual Exit Lower Rear Panel Diffuser - MX-5 MK4/ND ↗
MazSpec MX-5 Spares & Accessories· £250.00 GBP
Photos
64 pictures collected from the write-up, in the order they were posted, shown from Street/track NC build. A picture opens larger here, with the way through to the page it is on.
street/track NC build - Miata Turbo Forum - Boost cars, acquire cats. 36this post at Street/track NC build ↗
street/track NC build - Miata Turbo Forum - Boost cars, acquire cats. 28this post at Street/track NC build ↗
How it was done
Professional turbo build
The owner sent the NC Miata to Dynotronics (built by Joe) for a turbocharged 2.5L engine build with forged internals, a Fab9 turbo kit using a Borg Warner EFR 6758, fabricated intake manifold, new fuel system, suspension and wheel/tyre upgrades, and interior and cosmetic changes. The project took over nine months, far longer than planned, before the car was finished and shipped back.
Break-in and first results
After delivery the owner ran an easy break-in tune at low boost on 91 octane, then began putting on miles. A dyno session on a dynapack showed 350 whp at 7000 rpm and 320 ft-lb at 3500 rpm at about 11 psi, with plans to raise boost after the break-in period.
Later teardown and fresh long block
Years later the owner pulled the engine again, dressed a new long block with new sensors and gasket maker, and installed Dynotronics' thermostatic oil filter mount with provisions for a turbo feed line, pressure sender and cooler circuit. The valve cover was hydro dipped in a digital camo pattern by a local high school auto shop using TWN Industries film.
Fuel system and reassembly
The owner upgraded to a return-style fuel system in anticipation of running E85, sourced locally in Wisconsin. The engine and transmission were reinstalled as a unit, with care taken routing wiring, coolant lines and the steering shaft, and a hood strut added after deleting a prop rod that rubbed the intake tube.
Front end cooling and aero work
Fitting an LRB undertray, splitter brackets and an oil cooler together required trimming the tray and drilling extra holes for cooling flow since the stock cutout pattern conflicted with the splitter mounts. A loud aftermarket horn was also mounted in an unconventional spot behind the bumper due to space constraints.
Brakes acknowledged as a limitation
In response to a comment that stock brakes were not ideal for a turbo build, the owner confirmed the factory brakes and fluid were simply refreshed to OEM+ spec for now, with a balanced big brake kit planned for later once boost is increased.
A summary in our own words. The full account, with all its detail, is in the original write-up: read it at Street/track NC build ↗
Worth knowing
- Wiring and routing details done carefully during a self-install exceed what a shop swap typically achieves
- Mounting multiple aftermarket front-end kits together requires checking for interference between undertray, splitter and oil cooler before installation
- A drain hole should be added when inverting a horn to prevent water collection