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thehotardvark's Jaguar 420G Restoration

thehotardvark · Jaguar 420G

Jaguar Mk X and 420G10-page write-up

The 420G | Restoration Project

Read the full write-up at The 420G | Restoration Project ↗

Photo: The 420G | Restoration Project

Small fixes on a 1967 Jaguar 420G: battery mount, horns, indicators

A blog following minor but fiddly repairs on a 1967 Jaguar 420G by owner thehotardvark, including securing the battery to meet modern MOT rules, fixing a dual-horn wiring fault, and tracking down an earthing problem in the front indicator repeaters. The appeal is the detailed troubleshooting of old electrics rather than a full restoration narrative.

Parts used

Parts named as used in the original write-up, grouped the way the Parts page groups them. Where one of the shops we index lists the same thing for this car, it is shown underneath with a link to the shop.

Electrical 3

Photos

15 pictures collected from the write-up, in the order they were posted, shown from The 420G | Restoration Project. A picture opens larger here, with the way through to the page it is on.

Photo: The 420G | Restoration Project
battery originalPhoto: The 420G | Restoration Project
ImagePhoto: The 420G | Restoration Project
ImagePhoto: The 420G | Restoration Project
ImagePhoto: The 420G | Restoration Project
ImagePhoto: The 420G | Restoration Project
ImagePhoto: The 420G | Restoration Project
Photo: The 420G | Restoration Project
Photo: The 420G | Restoration Project
ImagePhoto: The 420G | Restoration Project
ImagePhoto: The 420G | Restoration Project
ImagePhoto: The 420G | Restoration Project
org bat holderPhoto: The 420G | Restoration Project
mod battery holderPhoto: The 420G | Restoration Project
bat hold in carPhoto: The 420G | Restoration Project

How it was done

Securing the battery

UK MOT rules required the battery to be firmly secured, but the original clamp parts could not be sourced. The owner bought a generic battery clamp and modified it by cutting down and re-threading the two J-bolts to fit, then fitted it into the car. It is not original but holds the battery firmly.

Horn troubleshooting

The horn did not sound. Fuses, the horn itself, relay and wiring checked out fine until the owner discovered there were two horns, one hidden behind the other, with its positive and negative wires wrongly connected to the same terminal. After freeing badly rusted mounting bolts with a Dremel, rewiring fixed the fault. The exposed horn was wire-brushed, treated with rust killer, primed and painted before refitting.

Indicator repeater fault

The front indicator repeaters were unreliable. Research suggested a known design issue: paint and underlying tar coating insulate the repeater bolts from bare metal, relying on rust-free contact in the mounting holes for earthing. The owner planned to run a new earth wire from each repeater bolt to a solid earthing point.

Indicator repair carried out

To reach the repeaters, headlights were removed (finding a stray carrier bag behind one sealed beam unit). Remaking the earth connections fixed the passenger side repeater; the driver's side needed a further check for a wiring oddity before both worked correctly. Headlights were refitted afterward.

Horn ring and self-cancel adjustment

After the horn was reinstalled, its switch contacts were degreased and rewired, then the horn ring springs were adjusted to stop it sounding continuously. The indicator self-cancelling mechanism was also adjusted so indicators would cancel properly.

A summary in our own words. The full account, with all its detail, is in the original write-up: read it at The 420G | Restoration Project ↗

Worth knowing

  • Repeater earthing fails over time because paint and tar coating insulate the mounting bolt from bare metal
  • Check wiring diagrams carefully, as the car has two horns sharing similar wiring that can be easily overlooked

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