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MCRobbie's Jaguar 420G Restoration

MCRobbie · Jaguar 420G

Jaguar Mk X and 420G

Jaguar 420G Restoration Project (blog)

Read the full write-up at Jaguar 420G Restoration Project (blog) ↗

Photo: Jaguar 420G Restoration Project (blog)

Reviving a dormant Jaguar 420G after decades off the road

MCRobbie's blog follows the recommissioning of a Jaguar 420G that had sat unused for over 20 years, with help from his Dad and a friend Phil. The posts cover fixing fuel delivery and cooling problems, brake faults and electrical gremlins, culminating in the car passing its first MOT in 23 years and being driven on the road again.

Specs

As stated in the original write-up.

Engine
4.2 litre straight six (original Jaguar 420G engine)
Fuel system
Triple SU-type carburettors

Parts used

Parts named as used in the original write-up, grouped the way the Parts page groups them. Where one of the shops we index lists the same thing for this car, it is shown underneath with a link to the shop.

Fuel & Ignition 1

  • Fuel pump

    Swapped out when the original stopped running; later replacement sprang a leak causing a fire

Cooling 1

  • Replacement thermostat

    Fitted after the original top hose was found blocked with solidified antifreeze

Brakes 1

Interior 1

Electrical 1

Tools & Workshop 1

  • Welder

    Used by the owner to repair two corroded jacking points on the driver's side

Photos

14 pictures collected from the write-up, in the order they were posted, shown from Jaguar 420G Restoration Project (blog). A picture opens larger here, with the way through to the page it is on.

Jaguar 420G Restoration ProjectPhoto: Jaguar 420G Restoration Project (blog)
MOT Test TImePhoto: Jaguar 420G Restoration Project (blog)
Photo: Jaguar 420G Restoration Project (blog)
Just a little welding neededPhoto: Jaguar 420G Restoration Project (blog)
Photo: Jaguar 420G Restoration Project (blog)
Photo: Jaguar 420G Restoration Project (blog)
Photo: Jaguar 420G Restoration Project (blog)
Photo: Jaguar 420G Restoration Project (blog)
Fitting New Spark Plugs To The EnginePhoto: Jaguar 420G Restoration Project (blog)
Changing Oil & Filter Under The JagPhoto: Jaguar 420G Restoration Project (blog)
Jaguar 420G Finally On The TrailerPhoto: Jaguar 420G Restoration Project (blog)
Jaguar Mark 10 4.2 Maintenance ChartPhoto: Jaguar 420G Restoration Project (blog)
Service & Operational Manuals As Well As Original Hand Written Log BookPhoto: Jaguar 420G Restoration Project (blog)
MOT Certificates To Authenticate The MileagePhoto: Jaguar 420G Restoration Project (blog)

How it was done

Starting condition

The car had been off the road for 21-23 years, stored in a garage. It had stale fuel in both tanks, a leaking header tank with multiple holes, rotted brake fluid reservoir floats, notchy steering, corroded jacking points and tired paint, though the underside was reported surprisingly solid.

Getting it running

The team replaced the distributor cap, rotor arm, points and condenser, fixed a wiring error, cleaned stale fuel from the tanks, stripped and cleaned the carburettors, and got the engine running smoothly. The header tank was patched and the carbs balanced and timed by Phil.

Brakes and cooling

The brake fluid reservoir floats had disintegrated; both reservoirs were flushed and new floats fitted, resolving a dashboard warning light. The cooling system was flushed clear of solidified antifreeze blockage and a new thermostat fitted; minor leaks were sealed by tightening jubilee clips.

Electrical and small repairs

Wiper arms were fitted with new rubbers, wing repeater contacts were cleaned to restore function, the electric aerial was freed up, and two corroded jacking points were welded and repaired. Lights, horn, indicators and washers were all checked working.

MOT and first drives

The car passed its first MOT in 23 years with no advisories. It was then driven on short and longer trips, revealing a heavy brake pedal, rough steering and a boot that popped open, plus a developing grinding noise from rear brake pads after years of inactivity.

Ongoing fuel troubles

A later fuel pump fault caused a fire when it sprung a leak and shorted against the body. A blocked fuel pickup was traced to a dirty tank and a sticking carburettor bowl valve, which once cleaned allowed the fuel system to pressurise properly and the engine to run well again.

A summary in our own words. The full account, with all its detail, is in the original write-up: read it at Jaguar 420G Restoration Project (blog) ↗

Worth knowing

  • Wire the distributor points correctly to avoid shorting the ignition system
  • Stale fuel and dirty tanks can block pickups and need thorough cleaning before trusting the fuel system
  • A leaking fuel pump can be a serious fire risk if it shorts against the car body

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