James's Mk2 MX5 NB Turbo Build
My First NB Turbo Build
James's 1998 Mazda MX-5 (NB) 1.8 heading towards a DIY turbo build
James, a long-time Japanese car enthusiast, bought a rust-free 56,000 mile Mk2 MX-5 1.8 as the base for a planned turbo project targeting around 250bhp. The thread documents early modifications such as wheels, a Torsen diff, interior trim and a clutch upgrade, with engine work still to come.
Specs
As stated in the original write-up.
- Engine
- 1.8 litre, naturally aspirated at time of writing, turbo conversion planned
- Gearbox
- 5-speed manual
- Rear axle
- Torsen Type 2, 4.1 final drive
- Clutch
- RTS/Skuzzle dual friction plate clutch
- Suspension
- Meister R Zeta CRD coilovers
- Roll bar
- GC Fabrications roll bar
- Exhaust
- Custom full exhaust with sports cat
- Cooling
- 42mm radiator and extra fan ordered
Parts used
Parts named as used in the original write-up, grouped the way the Parts page groups them. Where one of the shops we index lists the same thing for this car, it is shown underneath with a link to the shop.
Engine 1
- Drilled and tapped sump for oil return
Prepared by a local MX5 specialist ahead of turbo fitment, currently capped off
Fuel & Ignition 1
- Custom full exhaust with sports cat
Fitted as part of ongoing preparation for the turbo build
In the shops
Cobra Sport Dual Exit Cat Back Performance Exhaust (Resonated) - MX-5 MK4/ND ↗
MazSpec MX-5 Spares & Accessories· £827.98 GBP
Cobra Sport Dual Exit Cat Back Performance Exhaust (Non Resonated) - MX-5 MK4/ND ↗
MazSpec MX-5 Spares & Accessories· £820.00 GBP
Range Rover Sport Catalogue 2005-09 - RR SPORT CAT | Aftermarket RRSPORTCAT ↗
Moss Motors – Triumph TR6/TR250· $0.00 USD
Cooling 1
- 42mm radiator and extra fan
Ordered to improve cooling ahead of turbo installation
In the shops
Fan Switch for Lower Bypass/Radiator Pipe ↗
TRGB· £10.95 GBP
Gearbox & Drivetrain 4
- Torsen Type 2 4.1 limited-slip differential
Fitted to improve traction and driving feel, used example with about 80,000 miles
In the shops
Torsen Limited Slip Differential - Mk1 ↗
MX5 City· $569.45 USD
Torsen Limited Slip Differential - Mazda MX5 (94-05) ↗
Timms24 Classic Ford Parts – Capri Mk1 catalogue· €624.90 EUR
Quaife Torsen Limited-Slip Differential - Mazda MX5/Miata Mk3 (NC) 2006- ↗
Timms24 Classic Ford Parts – Capri Mk1 catalogue· €1,022.20 EUR - RTS/Skuzzle dual friction clutch kitRTS/Skuzzle
Fitted to handle the planned turbo power while staying usable in traffic
In the shopsRTS Clutch Kit 1.8 (Mk1/Mk2/Mk2.5) ↗
MX5 City· $155.60 USDCenterforce Dual Friction Clutch ↗Motorsport Auto (The Z Store)· $589.95
Centerforce Dual Friction Clutch ↗Motorsport Auto (The Z Store)· $379.87
- Release bearing, flywheel pilot bearing, rear main seal, input shaft cover gasket
Replaced during clutch job even though old parts were still serviceable
In the shops
Pilot Bearing, flywheel ↗Moss Europe (UK)· £8.00 GBP
Pilot Bearing ↗
Moss Miata· $23.99 USD
Bearing, pilot, OEM ↗Moss Europe (UK)· £23.50 GBP - Redline MT90 and Redline lightweight shockproof gear oil (50/50 mix)Redline
Used as gearbox lubricant, mix recommended by Bofi Racing
In the shops
Redline Differential Oil 75W90 ↗
Moss Miata· $26.99 USD
Redline Shockproof Lightweight Gear Oil ↗
Flyin' Miata· $26.99 USD
Redline Lightweight Shockproof Gear Oil ↗
Flyin' Miata· $26.99 USD
Suspension & Steering 1
- Meister R Zeta CRD coiloversMeister R
Fitted as a suspension upgrade
In the shopsPerformance Coilover Kit, Zeta Race, MeisterR ↗Moss Europe (UK)· £1,370.75 GBPPerformance Coilover Kit, Zeta Race, MeisterR ↗Moss Europe (UK)· £1,370.75 GBPPerformance Coilover Kit, Zeta Race, MeisterR ↗Moss Europe (UK)· £1,313.75 GBP
Wheels & Tyres 1
- Aftermarket alloy wheels
Bought secondhand via Gumtree as first cosmetic modification
Body & Trim 3
- GC Fabrications roll barGC Fabrications
Fitted to the car
In the shops
Hard Dog Deuce Roll Bar ↗
Flyin' Miata· $970.00 USD
Hard Dog M4 Sport Roll Bar ↗
MiataSpeed· $810.00 USD
Hard Dog M2 Hard Core Roll Bar ↗
MiataSpeed· $710.00 USD - Hard top
Fitted but colour match not satisfactory
In the shops
Hard Dog M2 Hard Core Hard Top Roll Bar ↗
MiataSpeed· $725.00 USDSurrey Top (Hard Top) Rubber Bush ↗
TRGB· £3.25 GBP - Rear spoiler
Fitted despite body kit colour matching issues elsewhere
Interior 4
- Mk2.5-style silver interior trim
Fitted to match the look of later mk2.5 cars
In the shops
Interior Trim Clip - All Models ↗
MX5 City· $1.07 USD
Boot Interior Trim Board RH ↗James Paddock Ltd· £5.50 GBP
Body Seam Side Trim (Silver, Plastic) ↗
bpnorthwest.com· $38.96 USD - Gear knob and handbrake end
Fitted to match the silver interior trim set
In the shops
Gear Knob Locking Bezel ↗
TRGB· £2.75 GBP
Handbrake Cable Fork End ↗James Paddock Ltd· £3.25 GBP
Wood Gear Shift Knob (MG) ↗
bpnorthwest.com· $53.97 USD - Jasper Conran steering wheel
Fitted as a temporary steering wheel, though a rough example
- Silver kick plates
Added to complete the silver interior trim theme
Photos
29 pictures collected from the write-up, in the order they were posted, shown from My First NB Turbo Build. A picture opens larger here, with the way through to the page it is on.
UcatchMyDrift? · 2020-01-05T10:10:27-0500 28this post at My First NB Turbo Build ↗
UcatchMyDrift? · 2021-04-10T13:33:27-0400 1this post at My First NB Turbo Build ↗
How it was done
Starting condition
James found a one-owner, 56,000 mile Mk2 MX-5 1.8 that had been garaged its whole life, with no rust anywhere on the body or chassis and a full service history. He bought it for £1,800 as a base for a turbo project, impressed by its strong standard performance and light weight compared to higher-spec models.
Early modifications
Shortly after buying the car he fitted new wheels, a Torsen Type 2 4.1 limited-slip differential, and swapped in mk2.5-style silver interior trim including a gear knob, handbrake end, kick plates and a Jasper Conran steering wheel. He found the Torsen diff made the car much more enjoyable and easier to slide.
Clutch and gearbox work
Preparing for a planned 250bhp/230ft-lb turbo setup, James fitted an RTS/Skuzzle dual friction clutch along with a new release bearing, flywheel pilot bearing, rear main seal and input shaft cover gasket, using his father's inspection pit. None of the old parts were actually worn out, but he replaced them anyway while the gearbox was out. The job took two days.
Progress so far
Over the following year he fitted Meister R Zeta CRD coilovers, had a four-wheel alignment, added a GC Fabrications roll bar and a hardtop (though unhappy with its colour match), had the sump drilled and tapped for a future turbo oil return, fitted a rear spoiler and a custom exhaust with a sports cat, and ordered a larger radiator and extra fan. Body kit parts were bought but not yet fitted due to paint matching issues.
A summary in our own words. The full account, with all its detail, is in the original write-up: read it at My First NB Turbo Build ↗