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Voucher Boy's 1965 Daimler V8 250 Restoration

Voucher Boy · 1965 Daimler V8 250

Daimler 2.5 V8 and V8-250

1965 Daimler V8 250 Restoration (Jaguar Forums)

Read the full write-up at 1965 Daimler V8 250 Restoration (Jaguar Forums) ↗

Photo: 1965 Daimler V8 250 Restoration (Jaguar Forums)

Rotisserie rebuild of a 1965 Daimler V8 250, converting to splined hubs

A forum member known as Voucher Boy documents the late stages of restoring his 1965 Daimler V8 250, working through rear subframe and axle refitting, fuel line termination, and conversion of the front hubs from 5-stud to splined wire wheel type. The thread shows the practical, question-and-answer nature of a DIY restoration, with other members offering advice on spring compression and hub sealing.

Parts used

Parts named as used in the original write-up, grouped the way the Parts page groups them. Where one of the shops we index lists the same thing for this car, it is shown underneath with a link to the shop.

Fuel & Ignition 1

Suspension & Steering 1

  • Rear subframe and axle assembly

    Refitted to the body with non-essential fittings left off to save weight and protect paint

Brakes 1

Wheels & Tyres 1

Tools & Workshop 1

  • Spring compressor jig

    Angle iron and salvaged bolts used to locate the spring plate while compressing rear coil springs

    In the shops
    Spring Compressor Kit ↗Motorsport Auto (The Z Store)· $24.87 USD

Photos

32 pictures collected from the write-up, in the order they were posted, shown from 1965 Daimler V8 250 Restoration (Jaguar Forums). A picture opens larger here, with the way through to the page it is on.

Photo: 1965 Daimler V8 250 Restoration (Jaguar Forums)
5 Year MemberPhoto: 1965 Daimler V8 250 Restoration (Jaguar Forums)
LikedPhoto: 1965 Daimler V8 250 Restoration (Jaguar Forums)
LovedPhoto: 1965 Daimler V8 250 Restoration (Jaguar Forums)
Community FavoritePhoto: 1965 Daimler V8 250 Restoration (Jaguar Forums)
Rear subframe and axle work on the rotisseriePhoto: 1965 Daimler V8 250 Restoration (Jaguar Forums)
Restoration progress on the chassisPhoto: 1965 Daimler V8 250 Restoration (Jaguar Forums)
Underside detail during subframe fittingPhoto: 1965 Daimler V8 250 Restoration (Jaguar Forums)
Car on rotisserie during rebuildPhoto: 1965 Daimler V8 250 Restoration (Jaguar Forums)
Suspension and hub assembly progressPhoto: 1965 Daimler V8 250 Restoration (Jaguar Forums)
Rear axle and subframe fittedPhoto: 1965 Daimler V8 250 Restoration (Jaguar Forums)
Wheels and hubs being assembledPhoto: 1965 Daimler V8 250 Restoration (Jaguar Forums)
Rear arch and suspension detailPhoto: 1965 Daimler V8 250 Restoration (Jaguar Forums)
Progress shot of the rebuildPhoto: 1965 Daimler V8 250 Restoration (Jaguar Forums)
Front splined hub with wire wheelPhoto: 1965 Daimler V8 250 Restoration (Jaguar Forums)
15 Year MemberPhoto: 1965 Daimler V8 250 Restoration (Jaguar Forums)
Photo: 1965 Daimler V8 250 Restoration (Jaguar Forums)
Photo: 1965 Daimler V8 250 Restoration (Jaguar Forums)
Photo: 1965 Daimler V8 250 Restoration (Jaguar Forums)
Photo: 1965 Daimler V8 250 Restoration (Jaguar Forums)
Photo: 1965 Daimler V8 250 Restoration (Jaguar Forums)
Photo: 1965 Daimler V8 250 Restoration (Jaguar Forums)
Photo: 1965 Daimler V8 250 Restoration (Jaguar Forums)
Photo: 1965 Daimler V8 250 Restoration (Jaguar Forums)
Photo: 1965 Daimler V8 250 Restoration (Jaguar Forums)
Photo: 1965 Daimler V8 250 Restoration (Jaguar Forums)
Photo: 1965 Daimler V8 250 Restoration (Jaguar Forums)
Photo: 1965 Daimler V8 250 Restoration (Jaguar Forums)
Photo: 1965 Daimler V8 250 Restoration (Jaguar Forums)
Photo: 1965 Daimler V8 250 Restoration (Jaguar Forums)
Photo: 1965 Daimler V8 250 Restoration (Jaguar Forums)
10 Year MemberPhoto: 1965 Daimler V8 250 Restoration (Jaguar Forums)

How it was done

Subframe and axle refit

With the fuel line terminated into the boot using a compromise set of unions, the rear subframe and axle were fitted to the rotisserie car. Non-essential subframe fittings were left off for now to reduce weight and protect the new underseal and paint during handling, with a couple of minor scratches resulting.

Hub and brake assembly

Brake discs and hubs were assembled so wheels could go on. The builder converted the front hubs from 5-stud to splined type, fitting new bearings and an oil seal at the inner end, but raised questions about the lack of an outer bearing seal compared to the 5-stud cap arrangement. Forum members explained the water flinger, D-washer and spinner/grease arrangement used instead.

Spring compression technique

The builder used an old piece of angle iron and two salvaged bolts as a jig to locate the spring plate while compressing the rear coil springs, finding it far less frightening than previous attempts, following similar tips shared by another member who used threaded rod and lumber.

Progress so far

With wheels, hubs and subframe in place the car was described as starting to look 'car like' again. Remaining tasks mentioned were fitting the anti-roll bar and steering box/linkages before the car could come off the rotisserie.

A summary in our own words. The full account, with all its detail, is in the original write-up: read it at 1965 Daimler V8 250 Restoration (Jaguar Forums) ↗

Worth knowing

  • Using a jig such as angle iron or threaded rod to locate spring plates makes rear coil spring compression much safer
  • Leaving non-essential subframe fittings off until later reduces weight and risk of damage to fresh paint and underseal

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