David Petrikas's Ford V8 Powered 1965 Sunbeam Alpine Series V
BritishV8: the site for enthusiasts of modified British sports carsas published in British V8 Newsletter, Volume XV Issue 2, September 2007
Read the full write-up at BritishV8: the site for enthusiasts of modified British sports cars ↗
Photo: BritishV8: the site for enthusiasts of modified British sports carsA 1965 Sunbeam Alpine Series V converted to Ford 302 V8 power
This Sydney-based Alpine had already been converted to Ford V8 power by a previous owner, and David Petrikas has since completed a full engine rebuild along with upgrades to cooling, steering, brakes and interior. It is worth reading for the detail on sorting out axle tramp and fitting a non-standard steering rack to a Rootes-group car.
Specs
As stated in the original write-up.
- Engine
- Ford 302 V8, rebuilt 2007 with new rings, bearings, re-ground crank and honed cylinders
- Carburetor
- Holley 600cfm center-float carburetor
- Intake manifold
- Edelbrock Performer RPM manifold
- Cooling
- Modified (shortened) water pump pulley and new alloy water pump
- Exhaust
- Ceramic coated headers
- Gearbox
- Ford Toploader 4-speed
- Rear axle
- Ford 9 inch, with caster wedges added to stop axle tramp
- Brakes
- 4 wheel Falcon GT disc brakes
- Steering
- Subaru Brumby steering rack, replaced Sunbeam front cross member and tie rod ends, new MGB steering arms
- Body
- Custom fender flares
- Paint
- Mercedes silver
- Interior
- Recaro seats
Parts used
Parts named as used in the original write-up, grouped the way the Parts page groups them. Where one of the shops we index lists the same thing for this car, it is shown underneath with a link to the shop.
Engine 2
- Ford 302 V8 engineFord
Completely rebuilt with new rings, bearings, re-ground crankshaft and honed cylinders
- Ceramic coated headers
Fitted as the exhaust headers for the V8
In the shopsMOTORSPORT TBC Coated 6-1 Header, 77-78 280Z ↗Motorsport Auto (The Z Store)· $378.87
MSA 3-2 TBC Coated Header with Smog Fittings, 74 260Z ↗Motorsport Auto (The Z Store)· $389.87
MSA 3-2 TBC Coated Header with Smog Fitting, 77-78 280Z ↗Motorsport Auto (The Z Store)· $399.87
Fuel & Ignition 2
- Holley 600cfm center-float carburetorHolley
Fitted as new carburetor for the rebuilt engine
In the shops
Carburetor Float ↗Betaset (France)· €21.09 EUR
Carburetor Float ↗
JDM Car Parts· $189.99 USD
SU Carburetor Float 1.25" (510 & Roadster) ↗
Z Car Depot· $39.99 USD - Edelbrock Performer RPM intake manifoldEdelbrock
Paired with the Holley carburetor on the rebuilt V8
In the shops
V-6 Intake Manifold ↗
Moss Motors – Triumph TR6/TR250· $14.72 USD
Intake Manifold, Mk VII ↗
Moss Motors – Triumph TR6/TR250· $0.00 USD
Intake Manifold, Mk VIII/Mk IX ↗
Moss Motors – Triumph TR6/TR250· $0.00 USD
Cooling 2
- Alloy water pump
New water pump fitted along with a shortened pulley
In the shops6 Cylinder Alloy Oil Pump Repair Kit ↗
TRGB· £25.25 GBP
Alloy Oil Pump for 6 Cylinder Models ↗
TRGB· £52.95 GBP - Shortened water pump pulley
Modified pulley fitted to the cooling system
In the shops
Water Pump Pulley (Used) ↗MGbits4U· £51.81 GBP
Water Pump Pulley (Re-manufactured) ↗MGbits4U· £111.60 GBP
Steering Pump Pulley (Used) ↗James Paddock Ltd· £15.00 GBP
Gearbox & Drivetrain 3
- Ford Toploader 4-speed gearboxFord
Transmission used behind the V8, paired with a re-surfaced flywheel and new clutch plate
In the shops
Gearbox Rear Oil Seal (Mk3 6-Speed) ↗
MX5 City· $28.13 USDFord Five Speed Clutch Alignment Tool ↗Bugeye Guys Parts Store· $11.99 USD
Ford Five Speed Installation Templates ↗Bugeye Guys Parts Store· $300.00 USD - Clutch plate
New clutch plate fitted with the re-surfaced flywheel
- Ford 9 inch rear axleFord
Rear axle fitted as part of the V8 conversion
Suspension & Steering 5
- Caster wedges
Added at the rear axle to stop axle tramp
- Subaru Brumby steering rackSubaru
Engineered and fitted to replace the original Alpine steering rack
In the shops
Subaru JDM Piano Black Lower Steering Wheel Trim w/ STI Logo (22-26 WRX) ↗
JDMuscle — Mazda MX-5· $89.69 USD
Subaru JDM STI Door Inner Protector (22-23 BRZ) ↗
JDMuscle — Mazda MX-5· $151.78 USD
Subaru JDM Front Grille with LED Emblem (22-26 WRX) ↗
JDMuscle — Mazda MX-5· $499.00 USD - Front cross member
Sunbeam front cross member replaced as part of the steering overhaul
In the shops
Front Cross Member (Used) ↗
MX5 City· $225.52 USDFront Subframe Cross Member - Mk3/3.5 (Refurbished) ↗
MX5 City· $558.14 USDChassis Cross-Member (NC) ↗
MX5 City· $208.85 USD - Tie rod ends
Replaced along with the front cross member
In the shops
Right Tie Rod End ↗
Moss Motors – Triumph TR6/TR250· $26.99 USD
Tie Rod End Locknut ↗MGbits4U· £4.48 GBP
Lock Nut-Tie Rod End ↗MGbits4U· £4.49 GBP
- MGB steering armsMGB
Fitted new to replace the original Alpine steering arms
In the shopsInner Tie Rod / Steering Arm (Mk3/3.5) ↗
MX5 City· $43.69 USD
Inner Tie Rod Steering Arm (No PAS, Mk1) ↗
MX5 City· $16.86 USD
Brakes 1
- Falcon GT disc brakesFord Falcon GT
Fitted at all four wheels for improved stopping power
Body & Trim 2
- Custom fender flares
Added to the body to accommodate the wider setup
In the shops
Speed Forme FRP Fender Flare Set ↗
JDM Car Parts· $579.99 USD
Protec Rear Fender Flare Set for Nissan Skyline KPGC10 2D GT-R ↗
JDM Car Parts· $799.99 USD
Protec Front Fender Flare Set for Nissan Skyline KPGC10 2D GT-R ↗
JDM Car Parts· $799.99 USD - Mercedes silver paint
Used as the car's paint finish
In the shops
Wheel Silver Aerosol Paint ↗MGbits4U· £28.80 GBP
Touch Up Paint - Silver Streak ↗MGbits4U· £0.00 GBP
Interior 1
- Recaro seatsRecaro
Fitted as the car's seating
Photos
16 pictures collected from the write-up, in the order they were posted, shown from BritishV8: the site for enthusiasts of modified British sports cars. A picture opens larger here, with the way through to the page it is on.
How it was done
A V8 conversion inherited
The Sunbeam Alpine Series V arrived already fitted with a Ford 302 V8, the work of a previous owner. David Petrikas took on the car in Sydney, Australia, and set about freshening and improving the conversion rather than starting over.
Rebuilding the 302
A total engine rebuild was carried out, with new rings and bearings, a re-ground crankshaft and honed cylinders. Induction was updated with a Holley 600cfm center-float carburetor on an Edelbrock Performer RPM manifold, and ceramic coated headers were fitted for the exhaust.
Cooling and driveline
A shortened water pump pulley and a new alloy water pump were fitted to suit the engine's new state of tune. Behind it, the Ford Toploader 4-speed gearbox received a re-surfaced flywheel and a new clutch plate, driving a Ford 9 inch rear axle.
Taming axle tramp
Axle tramp had been a problem at the rear axle, which was solved by adding caster wedges, a simple fix that corrected the pinion angle and stopped the wheel hop under hard acceleration.
Reworking the front end
The original Alpine steering system was replaced. A steering rack from a Subaru Brumby was engineered to fit, the Sunbeam front cross member and tie rod ends were replaced, and new MGB steering arms completed the front suspension and steering changes.
Stopping power and finishing touches
Four wheel disc brakes from a Falcon GT were fitted to bring the braking up to the level of the engine's performance. The body was given custom fender flares and finished in Mercedes silver paint, with Recaro seats added inside.
A summary in our own words. The full account, with all its detail, is in the original write-up: read it at BritishV8: the site for enthusiasts of modified British sports cars ↗
Worth knowing
- Axle tramp on a V8-converted rear axle can be solved by adding caster wedges to correct pinion angle.
- Fitting a different manufacturer's steering rack, such as from a Subaru Brumby, can require re-engineering the front cross member and tie rod ends.
- Upgrading to Falcon GT disc brakes at all four corners matches braking to the extra power of a V8 swap.
- A re-ground crank, honed cylinders and fresh bearings during a rebuild can restore a long-serving conversion engine.
- Matching the water pump and pulley to the engine's new state of tune helps cooling keep up with performance changes.