Darian Henderson's 1962 MGA MkII with Nissan CA18DET Turbo
BritishV8: the site for enthusiasts of modified British sports carsBritish V8 Magazine, Volume XVI Issue 2, September 2008
Read the full write-up at BritishV8: the site for enthusiasts of modified British sports cars ↗
Photo: BritishV8: the site for enthusiasts of modified British sports carsA 1962 MGA MkII swapped to a turbocharged Nissan CA18DET four-cylinder
After the original B-series engine threw a rod bearing, owner Darian Henderson had Todd Budde of Custom Rod Works fit a JDM Nissan CA18DET turbo engine from a Silvia S13 into his MGA, keeping the car looking stock while adding real pace. The write-up covers the front-sump clearance problems, the custom fuel tank and exhaust, and Henderson's own impressions of driving the finished "sleeper."
Specs
As stated in the original write-up.
- Engine
- Intercooled Nissan CA18DET, 16-valve DOHC turbo four, currently run at 10 psi boost (stock rating 173 hp at 6 psi)
- Gearbox
- Stock Nissan 5-speed (as used in Silvia/240SX) with Nissan 'Stage 2' clutch
- Driveshaft
- Custom-made to suit the engine/transmission swap
- Rear Axle
- Stock MGA axle with original 4.1:1 differential
- Front Suspension
- Stock MGA front suspension fitted with MGB GT V8 style bushings
- Rear Suspension
- Stock MGA rear suspension, unmodified at time of writing
- Brakes
- Stock MG front discs and rear drums, with stock MG master cylinder
- Wheels
- Stock 72-spoke MGC wire wheels, one inch wider than standard MGA wheels
- Tyres
- 195/60R15
- Cooling
- Aftermarket 1965 Ford Mustang aluminum radiator
- Exhaust
- Custom 2.5 inch system engineered by Todd Budde with a Magnaflow muffler
- Fuel System
- Custom aluminum fuel tank built by Todd Budde, sized like the original but square and set up for fuel injection
- Electrical
- Stock CA18DET engine electrical system with a Nissan Maxima alternator, new wiring harness with modern fuses, TPI Instruments gauges (boost gauge excepted), and the original Jaeger dual oil pressure/coolant temperature gauge retained
Parts used
Parts named as used in the original write-up, grouped the way the Parts page groups them. Where one of the shops we index lists the same thing for this car, it is shown underneath with a link to the shop.
Engine 2
- Nissan CA18DET turbo engine
Intercooled JDM 16-valve DOHC turbo four from a Nissan Silvia S13, installed in place of the original B-series engine and currently run at 10 psi boost
In the shops
Datsun/Nissan 300ZX Turbo Semi-Metallic Brake Pads ↗
Sports & Classics· $16.95 USD - Custom fabricated oil panCustom Rod Works
Built from two existing oil pans to let the front-sump CA18DET clear the MGA front crossmember
Fuel & Ignition 1
- Custom aluminum fuel tankCustom Rod Works
Built to roughly the original tank's size but square and set up for fuel injection
In the shops
Aluminum Coolant Expansion Tank (NC) ↗
Flyin' Miata· $359.00 USD
Moroso Aluminum Coolant Expansion Tank (NC) ↗
Flyin' Miata· $359.00 USD
Cooling 1
- 1965 Ford Mustang aluminum radiator
Aftermarket radiator fitted for cooling the swapped engine
In the shops
Aluminum Alloy Radiator ↗
Moss Motors – Triumph TR6/TR250· $348.50 USD
NC Aluminum Race Radiator ↗
Flyin' Miata· $549.00 USD
Single Pass Aluminum Race Radiator (ND) ↗
Flyin' Miata· $549.00 USD
Gearbox & Drivetrain 3
- Stock Nissan 5-speed transmission
Donor gearbox from the Silvia, nearly identical to the 240SX unit, retained for the swap
In the shops
Datsun 5-Speed Shift Therapy Kit ↗Bugeye Guys Parts Store· $46.95 USD
Transmission Tail Stock Seal, Tiger ↗
Classic Sunbeam Auto Parts· $16.95 USD
Front Transmission Oil Seal (5-Speed) ↗
Flyin' Miata· $7.29 USD - Nissan 'Stage 2' clutch
Fitted instead of the stock clutch for reliability, though found touchy in use
In the shops
SPEC Stage 2 Clutch Kit ↗
JDMuscle — Mazda MX-5· $692.10 USD
SPEC Stage 3+ Clutch Kit ↗
JDMuscle — Mazda MX-5· $809.10 USD
SPEC Stage 3 Clutch Kit [03-06 350Z] ↗
JDMuscle — Mazda MX-5· $602.10 USD - Custom driveshaft
Made to connect the Nissan gearbox to the stock MGA rear axle
Suspension & Steering 1
- MGB GT V8 style front suspension bushings
Fitted to the otherwise stock MGA front suspension
In the shops
Major Suspension Kit with MGB-GT V8 Bushings ↗
Moss Motors – Triumph TR6/TR250· $168.50 USD
Rocker Arm Bushing (MGA/MGB) ↗
bpnorthwest.com· $1.99 USD
Bushing Set (MGB-GT V8 type) ↗
Moss Motors – Triumph TR6/TR250· $8.25 USD
Brakes 1
- Stock MG master cylinder
Retained from the original car for the brake system
In the shops
Brake Master Cylinder ↗
Moss Motors – Triumph TR6/TR250· $262.75 USD
Master Cylinder Repair Kit ↗
Moss Motors – Triumph TR6/TR250· $17.99 USD
Master Cylinder to Hose Pipe ↗
Moss Motors – Triumph TR6/TR250· $0.00 USD
Wheels & Tyres 1
- 72-spoke MGC wire wheels
Fitted in place of standard MGA wire wheels, one inch wider, shod with 195/60R15 tyres
In the shops
Wire Wheel Spoke Wrench ↗
Moss Motors – Triumph TR6/TR250· $13.25 USD
Chrome Long Spoke, 48 Spoke Wire Wheel ↗
Moss Motors – Triumph TR6/TR250· $15.99 USD
Chrome Short Spoke, 48 Spoke Wire Wheel ↗
Moss Motors – Triumph TR6/TR250· $16.99 USD
Electrical 5
- Nissan Maxima alternator
Used with the stock CA18DET electrical system
In the shops
Nissan Cefiro/Maxima A33 BC Racing Coilovers ↗Paramount Performance· $1,122.18 USD
Nissan Cefiro/Maxima A32 BC Racing Coilovers ↗Paramount Performance· $1,122.18 USD
Nissan Altima/Maxima L32/A35 BC Racing Coilovers ↗Paramount Performance· $1,122.18 USD - New wiring harness
Installed with modern fuses to suit the swapped engine and electrics
In the shops
Wiring Harness ↗
Moss Motors – Triumph TR6/TR250· $0.00 USD
Wiring Harness Tape ↗
Moss Motors – Triumph TR6/TR250· $12.75 USD
Wiring Harness Dash Clip ↗
Moss Motors – Triumph TR6/TR250· $1.75 USD - TPI Instruments gauge setTPI Instruments
Fitted for most instrumentation, excluding the boost gauge
In the shops
Instrument Securing Nut (Large Gauges) ↗James Paddock Ltd· £1.45 GBP
Instrument Seating Ring, 52mm Small Gauge ↗James Paddock Ltd· £0.95 GBP
- Jaeger dual oil pressure/coolant temperature gauge
Original gauge kept in the dash alongside the new instruments
In the shops
Smiths Oil Pressure/Water Temperature Dual Gauge ↗
Sports & Classics· $289.95 USD
Dual Oil Pressure/Water Temp Gauge (MGA, MGB to 1967, Jaeger) ↗
bpnorthwest.com· $349.15 USDDual Temperature/Pressure Gauge, Jaeger GD1501/01, °F ↗
MGOC Spares· £99.95 - Optima battery
Fitted into a modified passenger-side battery box
Other 2
- Custom 2.5 inch exhaust systemCustom Rod Works
Engineered specifically for the swap to suit the new engine's exhaust routing
- Magnaflow mufflerMagnaflow
Fitted as part of the custom exhaust system
In the shops
MagnaFlow Street Series Cat-Back Exhaust (03-06 Corolla) ↗
JDMuscle — Mazda MX-5· $830.00 USD
MagnaFlow Street Series Cat-Back Exhaust System (Part 15712) ↗
JDMuscle — Mazda MX-5· $787.00 USD
MagnaFlow Street Series Cat-Back Exhaust System (Part 16687) ↗
JDMuscle — Mazda MX-5· $1,028.00 USD
Photos
14 pictures collected from the write-up, in the order they were posted, shown from BritishV8: the site for enthusiasts of modified British sports cars. A picture opens larger here, with the way through to the page it is on.
How it was done
Starting condition
Henderson liked the MGA's looks and handling but not its original B-series engine, which he considered leaky and weak. When that engine eventually threw a rod bearing, rather than rebuild it he decided to swap in something else entirely.
Engine swap
Todd Budde of Custom Rod Works carried out the conversion, fitting a JDM Nissan CA18DET turbo engine out of a Nissan Silvia S13. Because the CA18DET is a front-sump design, the front crossmember had to be notched to clear the sump, and Budde fabricated a custom oil pan from two existing pans plus new engine mounts adapted from MG units.
Drivetrain and chassis changes
The stock Nissan 5-speed gearbox was retained along with a Nissan 'Stage 2' clutch, paired to a custom-made driveshaft. The MGA's original transmission mounts were cut away to fit the new gearbox, and the passenger-side transmission tunnel was cut for clearance. The stock MGA rear axle and 4.1:1 differential were kept.
Body and fuel system work
The front valance was cut to improve airflow to the radiator, and sheet metal ahead of the radiator was trimmed so it could be moved forward of the steering rack. Budde built a custom aluminum fuel tank, similarly sized to the original but square and set up for fuel injection, and the passenger-side battery box was modified to accept an Optima battery.
Electrical and instrumentation
The car runs the stock CA18DET electrical system with an alternator sourced from a Nissan Maxima. A new wiring harness with modern fuses was installed, and TPI Instruments gauges were fitted for most functions, though Henderson kept the original Jaeger dual oil pressure/coolant temperature gauge.
Performance and driving impressions
Completed in July 2008 and driven about 800 miles by October, the car is estimated at 165-175 rear-wheel horsepower. Below 3,800 rpm it drives like a stock MGA; above that the turbo and second set of valves engage sharply. Henderson reports strong acceleration, 26.6 mpg at a steady 75 mph, and says the stock suspension and steering become the limiting factor above about 75 mph.
Owner's reflections and future plans
Henderson says he would use a stock clutch next time rather than the 'Stage 2' unit, which he found touchy. He does not recommend a front-sump conversion given the crossmember clearance issues, but is happy with the result. He plans to upgrade the rear suspension to better handle the torque and add heat shielding, since the engine runs around 220 degrees and heats the cockpit.
A summary in our own words. The full account, with all its detail, is in the original write-up: read it at BritishV8: the site for enthusiasts of modified British sports cars ↗
Worth knowing
- A stock clutch would have been preferable to the touchier 'Stage 2' clutch used
- A front-sump engine conversion is not recommended because of the trouble clearing the front crossmember